The critical role of tertiary packaging in supply chain efficiency

There are three main layers of packaging, often referred to as primary, secondary and tertiary packaging. While each layer plays a crucial role in the protection of a product, it’s tertiary packaging that is responsible for maximising supply chain efficiency.

In this article, we explore how tertiary packaging streamlines operations, reduces costs, and enhances overall supply chain performance.

Streamlining logistics

Tertiary packaging plays a pivotal role in streamlining logistics operations, ensuring smooth movement of goods from manufacturers to retailers. By grouping products into larger, more manageable units, it significantly simplifies the entire supply chain process, from warehousing to transportation.

• Simplified handling - Tertiary packaging allows for easier movement of multiple products as a single unit. This simplification reduces the number of individual items that need to be handled, leading to faster loading and unloading times, and more efficient warehouse operations.
• Reduced risk of damage - By securely grouping products together, tertiary packaging provides an additional layer of protection during transit. This extra safeguard minimises the risk of product damage due to mishandling or accidents during transportation, ensuring that goods arrive at their destination in perfect condition.
• Improved traceability – Modern adoption of tertiary packaging solutions often include the likes of RFID tags or QR codes for traceability. These features enable real-time monitoring of shipments, providing valuable data on the location and condition of goods throughout the supply chain. This enhanced traceability not only improves inventory management but also allows for quick problem resolution if issues arise during transit.

Optimising space for storage

Effective tertiary packaging is crucial for maximising storage efficiency in warehouses and distribution centres. By optimising how products are grouped and stacked, businesses can significantly increase their storage capacity without expanding physically.

• Efficient grouping - Tertiary packaging allows for the strategic bundling of secondary packages into larger, uniform units. This grouping not only saves space but also facilitates quicker inventory checks and more accurate stock management.
• Making use of vertical space - Well-designed tertiary packaging takes full advantage of vertical storage space. By creating stable, stackable units, it allows warehouses to store more products in the same floor area, effectively increasing storage capacity without the need for a larger warehouse.

Cost reduction

One of the most significant benefits of optimised tertiary packaging is its potential for substantial cost savings across various aspects of the supply chain. By improving efficiency and reducing waste, businesses can see a notable impact on their bottom line.

• Transportation costs - Efficient tertiary packaging allows for better utilisation of cargo space in trucks, ships, and even planes. By maximising the number of products that can be transported in a single shipment, businesses can significantly reduce the number of trips required, leading to lower fuel consumption and transportation costs.
• Material costs - Right-sizing tertiary packaging to match product dimensions and shipping requirements can lead to significant savings in material costs. By eliminating unnecessary void spaces and excessive packaging material, companies can reduce waste and minimise the use of resources, resulting in a reduction to packaging expenses.
• Operational costs - Streamlined tertiary packaging can lead to faster loading and unloading times, minimising handling delays and improving overall supply chain flow. This increased efficiency translates to reduced labour costs and improved productivity in warehousing and distribution operations.

Tertiary packaging solutions from Swiftpak

At Swiftpak, we supply a range of tertiary packaging products to suit your business’ needs. From adhesive tape, to stretch wrap, corrugate and pallets, strapping, labelling, and so much more, we have everything you need.

We understand you may need further assistance, so offer bespoke packaging solutions provided with over 45 years’ experience. Why not contact our expert team at Swiftpak today and find out how we can help your business with packaging.