3 key ingredients to effective pharmaceutical packaging

In this article, we explore three key ingredients to effective pharmaceutical packaging that are essential for both consumer safety and brand reputation.

1. Bespoke packaging protection for pharmaceuticals

Bespoke packaging is designed to fit the specific dimensions and requirements of a product, providing optimal protection during transit. This customisation minimises movement within the package, reducing the risk of damage to sensitive pharmaceuticals.

A bespoke solution that is tailored to the sensitivities of a drug or medicine will also take into consideration critical factors that maintain its effectiveness. Many pharmaceuticals are highly sensitive to temperature fluctuations, which can significantly impact their safety. For instance, vaccines require strict temperature maintenance, which is crucial in preserving their chemical structure.

Unfortunately, pharmaceutical companies must also consider the risk of counterfeiting, which can compromise the safety of medications too. According to the World Health Organisation (WHO), approximately 10% of drugs available worldwide are counterfeit, causing considerable harm to patients and costing the industry billions of pounds annually.

Temperature controlled packaging

Temperature controlled packaging is frequently used to complement, and in some cases, substitute the need for temperature controlled logistics.

When it comes to maintaining the temperature of products, there are several types of materials used:

• Insulating materials - Styrofoam, Wool, textiles, or cardboard structures.
• Phase change materials – Dry ice or refrigerant gel packs/bricks.
• Heating materials - Induction drum heaters or powered heating blankets.

Alongside this, temperature controlled packaging is often paired with temperature indicators to provide monitoring and evidence of any fluctuations.

Temperature indicators are small, often discreet devices that can be attached to both the internal and external areas of packaging. They continuously monitor the temperature and can alert handlers if temperatures fall outside of the acceptable range.

This immediate visual feedback is critical for taking corrective actions to protect the safety of end consumers.

Tamper evident packaging

Tamper evident packaging is designed to provide clear indications if a product has been opened or interfered with before reaching the end-user. This crucial feature not only ensures the safety and integrity of pharmaceuticals but also builds consumer trust and complies with regulatory requirements.

Using tamper-evident tapes to seal boxes, mailing bags, and other types of packaging is a great way to help deter people from opening a package during the delivery process.

As well, simple but cleverly designed cartons can be made to fold into boxes that provide physical evidence of tampering. It’s impossible to gain access to the contents without damaging the packaging. This provides clear evidence of the attempt and can then be actioned accordingly.

2. Maximising efficiency in shipping and storage

Efficiency in shipping and storage is a critical component of pharmaceutical packaging that directly impacts operational costs and overall supply chain effectiveness. By optimising packaging designs, companies can enhance space utilisation, streamline handling processes, and reduce the environmental footprint associated with transportation.

Optimised space utilisation

Well-designed pharmaceutical packaging allows for more efficient use of space by eliminating excess material and voids within packages. Properly sized boxes facilitate better stacking and transportation, which can significantly reduce shipping costs.

This efficiency not only saves money but also contributes to a more sustainable operation by reducing the carbon footprint associated with transportation. By maximising the use of available space, companies can transport more products in fewer shipments, leading to a decrease in fuel consumption and emissions.

• Custom fit solutions - Tailored packaging solutions ensure that each product fits snugly within its container, minimising movement and potential damage during transit. This precision reduces the need for additional protective materials, further optimising space.
• Stackability - Designing packaging that is easy to stack helps with maximising use warehouse space and improving logistics efficiency. Stackable designs enable better use of vertical space, reducing the need for expansive storage facilities.

Efficient package handling

Pharmaceutical packaging with handling efficiency in mind can streamline warehouse operations. Features such as stackable designs and easy-to-grip shapes enhance manual handling and compatibility with automated systems. This reduces the risk of damage during handling and speeds up logistics processes.

3. Sustainability and environmental impact

Companies are increasingly recognising their responsibility to minimise their environmental footprint while maintaining the highest standards of product protection and safety. This shift towards sustainable practices not only addresses growing consumer concerns but also aligns with global efforts to combat climate change and reduce waste.

With that said, it’s important for pharmaceutical companies to consider sustainable packaging solutions.

Sustainable packaging materials

The growing demand for eco-friendly practices in the pharmaceutical industry has led to the development of sustainable packaging materials that reduce environmental impact. Using biodegradable or recyclable materials, in combination with lightweight and minimalist designs helps companies meet sustainability goals while maintaining product protection.

Pharmaceutical packaging from the experts at Swiftpak

At Swiftpak, we specialise in supplying the pharmaceutical market with industry-leading packaging solutions. With over 45 years’ experience, we have the knowledge and experience needed to recommend the very best solution for you.

Why not get in touch with our expert team today and find out how we could revolutionise your pharmaceutical packaging.